Fully automatic horizontal mixer: creating a legendary quality
In the process of modern industrial production, accurate and efficient mixing of materials is the key link in creating high-quality products. The fully automatic horizontal mixer is like a shining "industrial pearl". With its excellent performance and intelligent control, it has left a strong and colorful application story in many fields. The following are several representative cases to witness its extraordinary value.
As the backbone of the regional construction industry, Hengjian Building Materials Co., Ltd. focuses on the production and supply of ready-mixed concrete and dry mortar. In the past, traditional semi-automatic mixers were used, with low production efficiency, long mixing time for each batch, and poor material mixing uniformity.
In order to reverse the dilemma, Hengjian Company decisively introduced a large-scale fully automatic horizontal mixer system with a capacity of 20 cubic meters, equipped with a 55-kilowatt high-power motor and an advanced PLC control system. In the concrete production process, the operator only needs to set the precise ratio of cement, sand, admixture, water, mixing time, speed and other parameters on the touch screen in the central control room, and the system will start intelligently. The belt conveyor delivers all kinds of materials to the mixer feed port at a uniform speed according to the instructions. In the horizontal cylinder, the materials are "stirred" by the spiral belt and paddle mixing blades. The cement quickly wraps the sand and gravel, and the admixture is evenly dispersed. In just 30 seconds to 1 minute, a tank of high-quality concrete with a stable slump of 180 ± 20mm is mixed and directly supplied to the mixer truck through the discharge port.
The same is true for the production of dry mortar. After being processed by the fully automatic horizontal mixer, the bond strength deviation is controlled within 5%, and the product qualification rate soars to more than 98%. Today, Hengjian Company has successfully won bids for multiple large-scale construction projects with a 40% increase in monthly output of this equipment, and its annual revenue has increased by more than 8 million yuan, reshaping the image of the industry's quality benchmark.
