Fully automatic organic fertilizer granulator
Fully automatic stirring tooth organic fertilizer granulator:
1. High efficiency and energy saving: reduce production costs and improve benefits
Energy consumption reduced by 60%
Adopting advanced mechanical stirring force and aerodynamic design, it saves 60% energy compared with traditional disc granulators. No drying or crushing pretreatment is required, and raw materials with a moisture content of 20%-50% are directly used for granulation, saving a lot of energy.
Production efficiency increased by 50%
The automatic control system realizes one-button start, and the production capacity range is 1-8 tons/hour, which is 50% more efficient than the traditional process. Taking an organic fertilizer plant with an annual output of 5,000 tons as an example, the annual cost savings are about 300,000-500,000 yuan.
2. Molding quality: uniform and beautiful particles, strong market competitiveness
Sphericity ≥0.7, granulation rate ≥90%
The particles are perfectly spherical, with an adjustable particle size of 0.3-3mm, a qualified particle rate of 80%-90%, and a pulverization rate as low as 5%. Actual measured data shows that the compressive strength reaches 12N/particle after adding 3% bentonite, which meets the transportation and storage requirements.
Case comparison
After a company used a fully automatic agitator granulator, the sphericity of the particles increased from 0.6 to 0.85, the yield rate increased from 85% to 95%, and the customer complaint rate decreased by 40%.
3. Wide applicability: compatible with multiple materials, flexible production
Processing 50+ kinds of raw materials
Applicable to organic waste such as livestock and poultry manure, straw, wine dregs, carbon black, clay, as well as nitrogen, phosphorus and potassium compound fertilizers, chemical raw materials, food additives, etc.
Strong customization ability
Supports particle size and formula adjustment, and can produce particles of different specifications of 0.3-3mm to meet differentiated market needs.
4. High degree of automation: reduce labor and improve efficiency
One-button operation, intelligent control
Set parameters (such as mixing ratio, particle size) through the touch screen, and the system automatically adjusts the speed and spray volume of the agitator granulator. Operators only need simple training to take up their posts, reducing dependence on technical personnel.
Fault warning and maintenance
Equipped with a fault diagnosis and alarm system, real-time monitoring of parameters such as temperature and humidity, automatic shutdown and push warnings when abnormal, reducing downtime losses.
5. Environmental performance: meet standards, green production
Dust emission reduced by 95%
The closed design is combined with the pulse bag dust collector, and the dust emission concentration is less than 10mg/m³, which is far below the national standard.
No binder required
The material's own viscosity is used to granulate, avoiding chemical additive pollution, and meeting the requirements of organic agriculture certification.
6. Durability and maintenance: long-term stable operation, low cost
The life of key components is extended by 3 times
The agitator granulator adopts tungsten carbide coating, with a life of 8,000 hours, which is 3 times that of ordinary carbon steel. The modular design shortens the replacement time of wearing parts (such as bearings and V-belts) to 45 minutes.
Maintenance cost reduced by 40%
Regular maintenance only requires replacement of lubricating oil and cleaning of agitator teeth, and the annual maintenance cost is reduced by 40% compared with traditional equipment.
1. Introduction to the agitator granulator:
The fully automatic agitator granulator is one of the key equipment in the compound fertilizer industry. It is suitable for cold and hot granulation and large-scale production of high, medium and low concentration compound fertilizers. The main working mode is wet granulation. Through a certain amount of water or steam, the basic fertilizer is fully chemically reacted after being humidified in the cylinder. Under certain liquid phase conditions, with the help of the rotating movement of the cylinder, the material particles are squeezed and agglomerated into balls. The cylinder of the machine adopts a special rubber sheet lining or acid-resistant stainless steel lining, which realizes automatic scar removal and tumor removal, and eliminates the traditional scraper device. The machine has the characteristics of high ball strength, good appearance quality, corrosion resistance, wear resistance, low energy consumption, long service life, and easy operation and maintenance. The fully automatic agitator granulator uses the high-speed rotating mechanical stirring force and the resulting air power to continuously mix, granulate, spheroidize, and densify fine powder materials in the machine, thereby achieving the purpose of granulation. This granulation method makes the pelletization rate of the pellets higher and the pellets more beautiful, while saving energy and being highly efficient.
2. Working principle of agitator granulator
The fully automatic agitator granulator uses the mechanical stirring force of high-speed rotation and the resulting air power to continuously mix fine powder materials in the machine, granulate, spheroidize, and densify, thereby achieving the purpose of granulation.
3. Performance characteristics of agitator granulator:
This product is composed of a motor, a transmission, a rotor, a barrel, and a frame.
1. It adopts the Y series national standard motor, which has the characteristics of strong power, energy saving, reliable quality, and overload operation.
2. The reducer is made of special materials and processed by special technology. It has the characteristics of high bearing capacity, stable operation, durable parts, safe and reliable work.
3. The rotor is divided into three parts: ① shaft ② agitator ③ agitator head. The shaft is divided into three sections: ① mixing section ② granulation section ③ polishing section
The main shaft is made of special materials and specially made. The agitator teeth are made of special materials, which are hard and wear-resistant, and can be adjusted in length. The agitator head uses alloy steel blades.
4. The cylinder is divided into three parts: feed mixing section, granulation section and polishing section.
Parameters of fully automatic stirring tooth granulator：
