Steam corn flakes making machine
1. Better taste and flavor: The steam treatment process fully softens the corn kernels, which can be shaped into an ideal shape in subsequent processing, and the corn flakes produced have a light and crispy taste.
2. Highly consistent shape and size: With the help of advanced forming devices, such as precision rollers or extruders, the machine can produce corn flakes with extremely uniform thickness, shape and size.
3. Continuous and uninterrupted operation: The steam corn flake making machine is designed for continuous production and can operate stably for a long time without frequent shutdowns.
4. Fast processing speed: Through the combination of efficient steam heating system, rapid forming technology and optimized drying and baking process, the machine can produce a large amount of corn flakes in a short time.
5. Efficient and energy-saving steam utilization: The machine adopts advanced steam utilization technology, its steam chamber has good thermal insulation performance, and the steam injection system is accurate and efficient, which can minimize heat loss and ensure that the steam energy is fully transferred to the corn raw materials.
The shell, protective cover plate and front and rear upper and lower door plates of the steam corn tablet press are made of all stainless steel plates, and the part that contacts the material is stainless steel. It is equipped with SKF bearings, SEW reduction motors, and Siemens Beide high-efficiency energy-saving motors; it is equipped with steam exhaust devices to reduce steam corrosion on the equipment.
Hydraulic station: Energy-saving PLC hydraulic pump station, all speed control and separation and closing of rollers can be controlled by the pump station;
Roller: China First Heavy Industries high nickel-chromium-molybdenum alloy roller, centrifugal composite casting, hardness HS75±3, after dynamic balance test, alloy layer thickness 30-35mm, one wire drawing can process 35000-45000 tons of corn sheets;
Magnetic separation: equipped with magnetic separation mechanism to prevent iron in the material from damaging the roller; fully enclosed design, safe and beautiful.
Pulley: The pulley adopts a tension sleeve design. The roller can be disassembled without destroying the bearing. The pulley adopts CPT brand;
Feeding: The SEW reducer is used to drive the feeding roller to force feeding, so that the gear roller can eat the material evenly, continuously, stably and reliably; the opening and closing of the material blocking door is controlled by hydraulic pressure; and the opening of the material blocking door can be adjusted at will according to the processing output.
Gear: Cast by imported German centrifugal composite casting equipment from First Heavy Industries, made of high nickel-chromium-molybdenum alloy, using 45# steel forged shaft head with detachable cold assembly process, and the roller surface has special straight (oblique) teeth. The perfectly combined gear roller rolls the material into an ideal blank, with stable and reliable performance and long service life in long-term use.
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