Corn Flake Press Machine-manufacture,factory,supplier from China

For the first operation of the tablet press is mainly to adjust the installation of the tablet press with the actual situation, the first operation of the machine may have some problems, should be in slow operation, pay attention to the state of the equipment. To be able to operate normally without blocking resistance, collision as the basic standard, to meet the production hardness of the sheet and other requirements.

In the field of corn flake forming equipment, technological innovation has become a key driving force for the development of the industry. Advanced automation technology is constantly being applied to equipment manufacturing, making the production process of corn flakes more efficient and stable. For example, some new equipment uses programmable logic controllers (PLCs) and touch screen human-machine interfaces to achieve precise control of various links such as raw material pretreatment, forming, drying and seasoning.

According to the Food Processing Technology Network, a well-known machinery manufacturing company has developed a new multifunctional corn tablet press, which uses an advanced intelligent control system.

Steam flake treatment of corn is to expand and soften the corn through steam hot processing, and then peel and fracture these expanded corn with mechanical pressure generated by a pair of reverse rotating rollers, and process the corn into a specified density of flakes. The mechanism is actually a gelation process, which means that tightly bound corn starch breaks the hydrogen bond of starch binding in cells through gelation, so as to improve the digestibility of corn starch in animals.

In 2024, corn flakes making machines continue to innovate in the field of industrial food processing, and their key technologies and components continue to develop, such as precise extrusion systems that can better control temperature, pressure and shear force to ensure product quality and production efficiency; mixing and conditioning systems that can achieve uniform mixing of raw materials and optimal moisture regulation, affecting the taste and crispness of corn flakes; molds and cutting components can be customized to produce corn flakes of various shapes.

Steam treatment made starch in corn gelatinize, destroyed the crystalline structure of starch, and changed from a tightly bound type to a state that was easier to digest enzymes, thus greatly improving the digestibility of starch. For example, the starch digestibility of ordinary corn may be about 70%, while the digestibility of corn starch after steam compression can be as high as 95% or more.Steam-treated and pressed corn flakes have a more uniform texture and crisp taste, and animals are more willing to eat them than untreated corn.

The adhesive punching of corn tablet press means that the fine powder on the surface of the tablet is adhered to by the punch and the die when the tablet is pressed, resulting in one-sided, uneven and indentation, and the adhesive punching of the lettering punch is more likely to occur.1, insufficient lubricant or improper selection, too much fine powder. The lubricant should be appropriately increased or replaced with a new intercalated slider to remove too much fine powder.2, engraving, punching character design is unreasonable.

Comparison between steam-laminated corn and cornmeal By comparing steam-laminated corn and cornmeal, we found that steam-laminated corn has advantages in terms of energy or digestibility, high digestibility can have high energy, if both values are used, it will artificially exaggerate the advantages of steam-laminated corn.Comparison of steam-pressed corn and corn mealBy comparing steam-laminated corn and corn flour, we found that steam-laminated corn has advantages in terms of energy or digestibility, and high digestibility can have high energy.

1. Press corn is the corn out after cleaning, high temperature cooking, disinfection, extrusion, drying, several steps to the starch, protein, vitamins contained in the corn, all integrated together, not refining any elements in the corn, 30% higher than the utilization rate of corn.2. Steam-pressed corn is an excellent energy feed. The total digestibility and absorption rate of starch detected by relevant departments is as high as 99%, which is nearly 30% higher than the 70% absorption rate of ordinary ground corn starch.

Guangdong Wen's steam corn chipping project.Steam corn tablet production 10T/ hour production lineProject profileGuangdong Wen's Food Group Co., LTD. (hereinafter referred to as "Wen's Group"), founded in 1983, has developed into a cross-regional modern agricultural and animal husbandry enterprise group with livestock and poultry breeding as its main business and supporting related businesses.