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Steam treatment made starch in corn gelatinize, destroyed the crystalline structure of starch, and changed from a tightly bound type to a state that was easier to digest enzymes, thus greatly improving the digestibility of starch. For example, the starch digestibility of ordinary corn may be about 70%, while the digestibility of corn starch after steam compression can be as high as 95% or more.Steam-treated and pressed corn flakes have a more uniform texture and crisp taste, and animals are more willing to eat them than untreated corn.
As we all know, for a long time, we only use chemical fertilizers for farming, resulting in many problems in the soil, and even serious points have jeopardized our living environment.
Project Information: Gansu Advanced Animal Husbandry was founded in 2008, with improved breed dairy cattle breeding, grass planting and processing, high-quality fresh milk production as the leading industries, is a leading enterprise of agricultural industrialization in Gansu Province and China's high-quality milk source base.
Steam flake treatment of corn is to expand and soften the corn through steam hot processing, and then peel and fracture these expanded corn with mechanical pressure generated by a pair of reverse rotating rollers, and process the corn into a specified density of flakes. The mechanism is actually a gelation process, which means that tightly bound corn starch breaks the hydrogen bond of starch binding in cells through gelation, so as to improve the digestibility of corn starch in animals.
Recently, screw feeder technology has achieved a series of significant breakthroughs. In the design of the spiral shaft and spiral blades, R&D personnel used advanced computer simulation technology to optimize the shape and pitch of the blades. The new spiral blade can push materials more evenly and stably, effectively reducing the fluctuation of materials during transportation, greatly improving the accuracy of material transportation.
The disc granulator has been continuously expanded in many fields due to its advantages of high efficiency, environmental protection and energy saving. Take the disc granulator produced by Kunming Runyang Heavy Machinery Manufacturing Co., Ltd. as an example. It adopts an overall arc structure, and the granulation rate can reach more than 93%. The granulation disc is equipped with three discharge ports, which is convenient for intermittent production operations, greatly reducing labor intensity and improving labor efficiency.
The disc granulator developed by our company is equipped with an advanced intelligent control system, making the operation easier and more efficient. Through the intuitive human-machine interface, operators can easily set and adjust various parameters in the granulation process, such as disc speed, tilt angle, spray volume, material feed speed, etc. At the same time, the intelligent control system also has a real-time monitoring function, which can collect and analyze key data such as the operating status of the equipment, humidity and temperature of the material in real time.
In the field of corn flake forming equipment, technological innovation has become a key driving force for the development of the industry. Advanced automation technology is constantly being applied to equipment manufacturing, making the production process of corn flakes more efficient and stable. For example, some new equipment uses programmable logic controllers (PLCs) and touch screen human-machine interfaces to achieve precise control of various links such as raw material pretreatment, forming, drying and seasoning.
For the first operation of the tablet press is mainly to adjust the installation of the tablet press with the actual situation, the first operation of the machine may have some problems, should be in slow operation, pay attention to the state of the equipment. To be able to operate normally without blocking resistance, collision as the basic standard, to meet the production hardness of the sheet and other requirements.
In recent years, technological innovations in the field of vertical fermenters have emerged in an endless stream. With the help of materials science, new breakthroughs have been made in tank manufacturing materials. New composite materials are gradually being used in some specific fermentation scenarios.